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  • Help! Deadmau5 Head Replica

Hey LebGeeks, I'm reaching out to all of you for help.

I'm in the process of creating a replica Deadmau5 head. It's going to be fantastic, and I honestly can't wait to finish it.
It's a project I've been working on for the past year or so, and unfortunately wont get it done by halloween - BUT, there is still hope that I can finish it.

This is where I need you guys.

I'm stuck on one part of my build - literally the one thing that stands between being able to finish this project, and throwing it away. That thing is the visor. The visor itself is a sheet of perforated aluminum (I bought it), which has been laser cut into the right shape (yup, done this too), and lastly is bent into shape.

The issue I have is finding someone who can bend it into shape.

The aluminum isn't bent in just one direction, but 2 - simultaneously. That is the problem. Most conventional metal bending rollers can roll the sheet into the curve I want in one plane, but not the other. Two get the sheet to bend in both directions requires a metal artisan (who I do not know), who has a tool called an english wheel (google it - its basically just a small roller than allows the user great flexibility).

So here's how I need your help: If anyone knows any workshop that has an english wheel - PLEASE, let me know. I'm a honestly a little desperate.

Reward for helping out: I promise that when the build is done, you can take pictures wearing the head (Hint; carbon fibre finishing).

Much appreciated guys!
I'm not entirely sure if you'll find a workshop with an english wheel, but you'll have higher chances in finding one in مدينه صناعيه in Saida. Also, try the mechanics who refurbish cars, they might have one to work on bumpers.
What's an English wheel? It sounds like a torture machine.
rolf wroteWhat's an English wheel? It sounds like a torture machine.
Haha! It does sound like a torture device doesnt it?

Basically its a metal sheet roller, with the exception that instead of having two long barrels that press the sheets into a curve, an English wheel has two very short barrels - only a couple cm in length.
What this means is that the metalsmith can pass the metal sheets back and forth at an angle, thus allowing him to bend different parts of the sheet by different amount. A regular roller will bend a sheet evenly throughout.

I know my explanation was pretty bad, but if you go on youtube you can get a better idea what I'm talking about.